Harley-Davidson FLS / CXS Evolution 1984 - 1999 Workshop Manual (CM4213)

Published by Clymer, ISBN: 9780892878451, Paperback, This Harley Davidson Softail manual is 656 pages.

Includes Color Wiring Diagrams.

Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.

Models covered by this reapair manual:

Contents:

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

Manual organization / Notes, cautions and warnings / Safety first / Service hints / Serial numbers / Parts replacement / Torque specifications / Fasteners / RTV gasket sealant / Threadlock / Gasket remover / Expendable supplies / Basic hand tools / Test equipment / Precision measuring tools / Cleaning solvent / Other special tools / Mechanic's tips / Ball bearing replacement / Oil seals / Specifications

CHAPTER TWO / TROUBLESHOOTING

Testing electrical components / Emergency troubleshooting / Engine noises / Electrical problems / Excessive vibration / Specifications

CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP

Routine safety checks / Maintenance schedule intervals / Periodic lubrication / Engine oil and filter change / oil tank flushing / Transmission oil chaneg / Front fork oil change (non-Springer models) / Speedometer cable lubrication / Primary chain lubrication / Drive chain lubrication / Periodic maintenance / Drive chain inspection and adjustment / Final drive belt inspection and adjustment / Clutch adjustment / Clutch diaphragm spring adjustment (1985-189 wet clutch) / Throttle cable adjustment / Choke cable adjustment / Enrichener/Choke cable adjustment / Air cleaner service / Tune-up / Compression test / Spark plugs / Breakerless ignition service / Carburetor adjustments / Storage / Specifications

CHAPTER FOUR / ENGINE

Removal installation / Rocker arm cover / Cylinder head / Valves and components / Cylinder / Pistons and rings / Pushrods / Tappets and tappet guides / Oil pump / Oil filter mount / Gearcase cover and timing gears / Crankcase and crankshaft / Engine break-in / Specifications

CHAPTER FIVE / CLUTCH, PRIMARY DRIVE AND STARTER DRIVE

Dry clutch (early 1984 FXST) / Wet clutch / Primary chain / Compensating sprocket / Primary chain case / Electric starter drive (1984-1988) / Starter jackshaft (1989-on) / Specifications

CHAPTER SIX / 4-SPEED TRANSMISSION

Shifter cover / Shift forks / Kickstarter and starter clutch / Side cover ( electric start ) / Shifter adjustment / Specifications

CHAPTER SEVEN / 5-SPEED TRANSMISSION

Production gears (1994 models) / Shift cam assembly / Shift forks / Transmission / Transmission case / Transmission side cover (1987-on) / Adjustments / Specifications

CHAPTER EIGHT / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS

Air cleaner / Carburetor / Carburetor rejetting / Throttle and idle cable replacement / Choke enrichener cable / Fuel tanks / Fuel shutoff valve / Exhaust system / Emission control (1985-1991 California models) / Evaporative emission control system (1992-on California models) / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM

Battery / Charging system / Ignition system / Ignition coil / Starter / Starter solenoid (1984-1988) / Starter solenoid (1989-1990) / Starter solenoid (1991-on) / Starter relay / Switches / Horn / Turn signal module (1991-on) / Circuit breakers / Specifications

CHAPTER TEN / WHEELS, HUBS AND TIRES

Front wheel / Front hub / Rear wheel / Rear hub / Driven sprocket assembly / Drive chain / Drive belt / Laced wheels / Cast or disc wheels / Wheel balance / Tire repairs / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING ( MODELS WITH TELESCOPIC FRONT FORKS )

Handlebar / Steering head and stem / Steering head bearing race / Steering adjustment / Front fork / Specifications

CHAPTER TWELVE / SPRINGER FRONT FORK

Steering adjustment / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION

Rear shock absorbers / Rear swing arm / Specifications CHAPTER FOURTEEN / BRAKES

Brake pads / Brake caliper / Master cylinder / Disc brake / Bleeding the system / Specifications

CHAPTER FIFTEEN / FRAME, BODY AND FRAME REPAINTING

Jiffy stand (sidestand) / Footpegs / Front fender (1993-on FXSTS) / Front fender (all other models) / Rear fender / Saddlebags (1993-on) / Frame / Specifications

SUPPLEMENT

Ignition system / Routine safety checks / Periodic maintenance / Breakerless ignition service (1995-1999) / Engine removal (1996-1999) / Wet clutch (1998-1999) / Clutch shell, compensating sprocket and primary drive chain (1998-1999) / Evaporative emission control system (1996-1999) / Battery / Ignition system (1995-1999) / Lighting system (1995-1999) / Switches (1997-1999) / Turn signal module (1997-1999) / Front wheel (1996-1999) / Front hub (1996-1999 Springer models) / Rear hub (1997-1999) / Springer front fork (1997-1999) / Front brake caliper (1997-1999 FLSTS) / Front master cylinder (1997-1999) / Front fender (1995-1999 FLSTS)

INDEX

COLOR WIRING DIAGRAMS