BMW R50/5 through R100GS PD 1970 - 1996 Workshop Manual (CM5023)

Clymer Manuals - Softbound, ISBN: 9780892878543

BMW models covered by this service manual:

BMW R50/5 (1970-1973)
BMW R60/5 (1970-1973)
BMW R60/6 (1973-1976)
BMW R60/7 (1976-1978)
BMW R65 (1978-1985)
BMW R65/8 (1985-1987)
BMW R65LS (1982-1985)
BMW R75/5 (1970-1973)
BMW R75/6 (1973-1976)
BMW R80 (1985-1987)
BMW R80/7 (1978-1980)
BMW R80G/S (1980-1986)
BMW R80RT (1982-1985)
BMW R80RT (1986-1987)
BMW R80ST (1982-1984)
BMW R90/6 (1973-1976)
BMW R90S (1973-1976)
BMW R100 (1981-1984, 1991)
BMW R100/7 (1976-1979)
BMW R100CS (1981-1984)
BMW R100GS (1988-1994)
BMW R100GS PD (1990-1996)
BMW R100RS (1977-1984, 1987-1993)
BMW R100RT (1976-1984, 1987-1995)
BMW R100S (1976-1980)
BMW R100T (1979-1980)

Maintenance, troubleshooting, repair.

Contents

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks / Maintenance intervals schedule / Oil and filter change / Transmission oil check / Final drive oil change / Drive shaft oil change / Air filter change / Control cable lubrication / Periodic lubrication / Periodic maintenance / Camshaft chain tensioner adjustment / Cylinder head nut torque check / Adjust valve clearance / Ignition timing / Breaker point service / Compression test / Carb synchronization / Tune-up / Spark plugs / Specifications

CHAPTER FOUR / ENGINE
Removal installation / Engine front cover / Cylinder head and cover / Rocker arm / Valves and components / Cylinder / Pistons and rings / Valve lifters / Connecting rods / Oil pump / Oil pan and strainer / Oil cooler / Timing chain cover / Camshaft, timing chain, timing sprockets and chain tensioner / Crankshaft / Crankcase / Break-in / Specifications

CHAPTER FIVE / CLUTCH
Clutch and flywheel / Clutch release mechanism / Clutch cable / Specifications

CHAPTER SIX / TRANSMISSION, GEARSHIFT MECHANISM AND KICKSTARTER
Transmission housing / Gearshift mechanism / Kickstarter / Specifications

CHAPTER SEVEN / CARBURETORS, EMISSION CONTROLS AND EXHAUST SYSTEM
Carburetor operation adjustment service / Slide-type carburetor Bing and Dell¿Orto / Bing constant velocity type carburetor / Air filter case / Throttle cable / Choke cable / Fuel tank / Fuel shutoff valves / Fuel filter / Crankcase breathe system / Air injection system / Evaporative emission controls system / Exhaust system / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM
Charging system / Alternator / Voltage regulator / Diode board / Battery / Contact breaker-point ignition system / Ignition control unit / Ignition coils / Starting system / Starter / Starter relay / Lighting system / Headlight / Lights / Switches / Electrical connectors / Instrument cluster / Relays / Specifications

CHAPTER NINE / FRONT SUSPENSION AND STEERING
Wheel and hub / Handlebar / Steering head and stem / Steering head bearing race / Front fork / Front fork removal and installation / Front fork disassembly and assembly / Specifications

CHAPTER TEN / REAR SUSPENSION AND FINAL DRIVE
Wheel and hub / Shock absorber / Swing arm and drive shaft / Final drive unit / Pinion gear-to-ring gear adjustment / Taper roller bearing preload / Specifications

CHAPTER ELEVEN / BRAKES
Front rear drum brake / Front rear disc brake / Brake pad / Front rear master cylinder / Front rear caliper / Brake hose and line / Brake bleeding / brake pedal / Specifications

CHAPTER TWELVE / FRAME AND BODY

SUPPLEMENT / 1990 AND LATER SERVICE INFORMATION

INDEX

COLOR WIRING DIAGRAMS